Product Description
Product Description
110kw 150HP Two Stage High Efficiency Save Energy Variable Frequency Screw Air Compressor
Product Description
Permanent magnet variable frequency screw air compressor:
1. Constant pressure control: It can realize high-precision constant pressure control with a pressure fluctuation range of 0.01 MPa;
2. Variable frequency soft start: Eliminate the CHINAMFG current when starting, avoid grid impact, avoid current impact through step-by-step speed adjustment, and improve flexibility
3. Prevent no-load: The compressor is no-load during operation, reducing ineffective energy consumption;
Permanent magnet motors use high-efficiency rare earth magnets, no loss of magnetism at 180°C, and long service life; energy saving is about 6% to 7% compared with ordinary frequency conversion motors;
It can exert the highest efficiency in a wider range and make the air compressor more energy-saving.
Two stage air end
Feature:Two-stage compressor air-end
Advantage:Low compression ratio, Low temperature rising, Low air leakage
Benefit:15% energy-saving
High-efficiency Motor
Feature:IE4 permanent magnet motor/IE4 High-efficiency motor
Advantage:Motor efficiency 97%
Benefit:5% energy-saving
Intelligent control
Feature:VFD system
Advantage:Constant pressure output to remove pressure fluctuation and off-load, Constant temperature output at 9-~85°C, Low starting current to protect components
Benefit:15% energy-saving
Smart display screen
Feature:Intelligent control system
Advantage:10 inch monitor to show all the date
Benefit:Simple operation and touble free
Cooling fan
Feature:Large cooler system
Advantage:Axial flow Fan used for good cooling effect
Benefit:Allow ambient temperature at 52°C
Systematic Design of Oil separator
Feature:Large oil system
Advantage:Reduce internal pressure loss avoid oil, Leakage for safety
Benefit:3% energy-saving
Filter
Feature:Double filtering system
Advantage:Remove impurity from air and cleanness
Benefit:Longer life air -end and lubrication oil
Air inlet valve
Feature:High vacuum degree:700mmHg
Advantage:Large suction area, Low load energy consumption in unloaded operation,
Fast check: prevent unloading and shutdown oil injection
Benefit:Cast aluminum to avoid rust and temperature change
Technical Parameters
| Two-stage PM VSD Screw Air Compressor | |||||||||
| Model | Air Delivery (m3/min) | Power (kW) |
Noise (Db) |
Outlet diameter |
Dimension (mm) | Weight (Kg) |
|||
| 7bar | 8bar | 10bar | 13 bar | L * W * H | |||||
| RK30APMII | 1.4-4.5 | 1.3-4.2 | 1.1-3.5 | 0.8-2.7 | 22 | 68 | G11/2 | 1350x850x1110 | 600 |
| RK40APMII | 1.8-6.0 | 1.7-5.9 | 1.4-4.7 | 1.2-4.0 | 30 | 68 | G11/2 | 1200x1000x1350 | 700 |
| RK50APMII | 2.3-7.5 | 2.1-6.9 | 1.8-6.0 | 1.6-5.4 | 37 | 68 | G11/2 | 1500x1000x1350 | 750 |
| RK60APMII | 3.2-10.5 | 3.0-9.9 | 2.3-7.8 | 2.0-6.8 | 45 | 72 | G2 | 2100x1300x1650 | 1250 |
| RK75APMII | 4.1-13.6 | 3.8-12.5 | 3.0-10.1 | 2.3-7.5 | 55 | 76 | G2 | 2100x1300x1650 | 1300 |
| RK100APMII | 4.8-16.0 | 4.7-15.5 | 3.8-12.8 | 3.1-10.2 | 75 | 76 | G2 | 2100x1300x1650 | 1350 |
| RK125APMII | 6.2-20.7 | 5.9-19.5 | 4.8-16.2 | 4.2-14.0 | 90 | 76 | DN80 | 2500x1650x1900 | 2700 |
| RK150APMII | 7.4-24.8 | 7.2-24.0 | 6.1-20.2 | 4.8-16.0 | 110 | 76 | DN80 | 2500x1650x1900 | 2800 |
| RK180APMII | 8.7-29.0 | 8.4-28.0 | 7.1-23.7 | 5.7-19.0 | 132 | 78 | DN80 | 2500x1650x1900 | 3000 |
| RK220APMII | 10.2-34.0 | 9.8-32.5 | 8.4-28.0 | 6.9-23.0 | 160 | 78 | DN80 | 3000x1900x1950 | 4300 |
| RK250APMII | 11.7-39.0 | 10.8-36.0 | 9.6-32.0 | 8.3-27.5 | 185 | 78 | DN80 | 3000x1900x1950 | 4400 |
| RK275APMII | 13.1-43.5 | 12.3-41.0 | 10.7-35.5 | 9.5-31.5 | 200 | 78 | DN100 | 3600x2200x2200 | 5000 |
| RK300APMII | 15.5-51.5 | 14.5-48.3 | 11.6-38.5 | 10.7-35.5 | 220 | 82 | DN100 | 3600x2200x2200 | 5500 |
| RK350APMII | 16.2-54.0 | 15.3-51.0 | 13.5-45.0 | 11.4-38.0 | 250 | 82 | DN100 | 3600x2200x2200 | 6000 |
| RK380APMII | 18.0-60.0 | 17.1-57.0 | 15.0-50.0 | 12.9-43.0 | 280 | 82 | DN125 | 3600x2200x2200 | 6800 |
| RK420APMII | 19.5-65.0 | 18.6-62.0 | 16.8-56.0 | 15.2-50.5 | 315 | 82 | DN125 | 4200x2300x2350 | 8000 |
| RK480APMII | 22.5-75.0 | 21.9-73.0 | 19.2-64.0 | 16.5-55.0 | 355 | 82 | DN150 | 4200x2200x2350 | 8500 |
| RK540APMII | 25.2-84.0 | 24.6-82.0 | 21.6-72.0 | 18.3-61.0 | 400 | 82 | DN150 | 4200x2200x2350 | 9800 |
Application industry
Two-stage compression screw air compressors are widely used in electronics, pipelines, oil and gas, plastic products, blow molding, metallurgy, aerospace, furniture processing, machinery manufacturing, printing, power plants, spraying, casting, automotive industry, metal industry, shipping Wharf, food, industrial steel, shipbuilding, textile mills, beverage factories, industrial equipment and other industries.
Packaging & Shipping
Packaging & Shipping
1.Packing Details: Plywood crate pallet plus foam board and bubble film, Full closed wooden case. 1pcs/each package
(for stationary screw air compressor)
2.Shipping method: by sea, by LCL/FCL or as requested
3.Delivery method: FOB, CFR, CIF and EXW etc.
4.Delivery time: in 7-15 days after receiving deposit (customized machines not included)
Company Profile
ZheJiang CHINAMFG Machinery Co., Ltd. is a company dedicated to the production and research and development of various gas compression equipment. The company was established in 2012 and has a total of 5 licensed technical engineers. Mainly engaged in air, nitrogen, CO2 and other special gas compression equipment and after-treat equipment. With the development in recent years, the company has established a foreign trade team in ZheJiang , and hired foreign trade consultants with 10 years of industry experience to better serve customers worldwide. With excellent quality and the support of 30 distributors worldwide, our annual sales in 2018 exceeded 5 million US dollars. We look CHINAMFG to working with you to create a better tomorrow!
After Sales Service
1.24/7 after sales service support in different languages.
2.Follow up the feedback of products in 2 months interval by email or call.
3.Guidance of installation and commissioning on site can be provided by factory-trained technicians or local Authorized Service Center.
4.Technical training for customers in CHINAMFG air compressor factory or working site.
5.All kinds of technical documents in different languages.
FAQ
1.Why customer choose us?
A:We have 18 years of experience in the air compressor industry. Our company dominates strong technical skill, advancing manufacture equipment and testing device, execute strictly of ISO9001 quality management system. As a CE certificated manufacturer, our Oil-free series air compressor also reaches Germany TUV Class 0 standard.
2. How long is the delivery time ?
A : For standard voltage 15 working days. Non-standard please confirm our sales representative.
3. What is the payment term and method?
A :
1. 30% deposit, 70% balance paid before shipment. Or 100% L/C at sight.
2. The supported payment methods are T/T, L/C, D/P, Western Union, Paypal, credit card, etc.
3. The supported currencies are USD, EUR, RMB, etc.
4.How about your after-sales service ?
A:
1. Online installation and commissioning guidance.
2. Well-trained engineers are available to overseas service.
3. World-wide agents can provide services nearby.
4. 24/7 hours online service support.
5. How about your warranty?
A: Two years for screw air end. One year for the whole machine except consumable spare parts from date of commissioning.
6. Do you have any certificate ?
A: Yes. CE ,ISO,TUV Class 0 certificates.
7. How do you control the quality?
A:
1. All parts are strictly inspected before use.
2. The key components are imported from Europe.
3. Each compressor must go through strict continuous testing for at least 5 hours before leaving the factory.
4. Each compressor has an identity transfer card, which can be traced throughout the process.
8.Do you offer OEM service ?
A: Yes. Both OEM & ODM service are available.
9. How long is the service life of your air compressor?
A:Generally more than 10 years with regular maintenance
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| After-sales Service: | Online Support |
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| Warranty: | 24month |
| Lubrication Style: | Lubricated |
| Customization: |
Available
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about shipping cost and estimated delivery time. |
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| Payment Method: |
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Initial Payment Full Payment |
| Currency: | US$ |
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| Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
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What is the impact of humidity on compressed air quality?
Humidity can have a significant impact on the quality of compressed air. Compressed air systems often draw in ambient air, which contains moisture in the form of water vapor. When this air is compressed, the moisture becomes concentrated, leading to potential issues in the compressed air. Here’s an overview of the impact of humidity on compressed air quality:
1. Corrosion:
High humidity in compressed air can contribute to corrosion within the compressed air system. The moisture in the air can react with metal surfaces, leading to rust and corrosion in pipes, tanks, valves, and other components. Corrosion not only weakens the structural integrity of the system but also introduces contaminants into the compressed air, compromising its quality and potentially damaging downstream equipment.
2. Contaminant Carryover:
Humidity in compressed air can cause carryover of contaminants. Water droplets formed due to condensation can carry particulates, oil, and other impurities present in the air. These contaminants can then be transported along with the compressed air, leading to fouling of filters, clogging of pipelines, and potential damage to pneumatic tools, machinery, and processes.
3. Decreased Efficiency of Pneumatic Systems:
Excessive moisture in compressed air can reduce the efficiency of pneumatic systems. Water droplets can obstruct or block the flow of air, leading to decreased performance of pneumatic tools and equipment. Moisture can also cause problems in control valves, actuators, and other pneumatic devices, affecting their responsiveness and accuracy.
4. Product Contamination:
In industries where compressed air comes into direct contact with products or processes, high humidity can result in product contamination. Moisture in compressed air can mix with sensitive products, leading to quality issues, spoilage, or even health hazards in industries such as food and beverage, pharmaceuticals, and electronics manufacturing.
5. Increased Maintenance Requirements:
Humidity in compressed air can increase the maintenance requirements of a compressed air system. Moisture can accumulate in filters, separators, and other air treatment components, necessitating frequent replacement or cleaning. Excessive moisture can also lead to the growth of bacteria, fungus, and mold within the system, requiring additional cleaning and maintenance efforts.
6. Adverse Effects on Instrumentation:
Humidity can adversely affect instrumentation and control systems that rely on compressed air. Moisture can disrupt the accuracy and reliability of pressure sensors, flow meters, and other pneumatic instruments, leading to incorrect measurements and control signals.
To mitigate the impact of humidity on compressed air quality, various air treatment equipment is employed, including air dryers, moisture separators, and filters. These devices help remove moisture from the compressed air, ensuring that the air supplied is dry and of high quality for the intended applications.
Can air compressors be used for inflating tires and sporting equipment?
Yes, air compressors can be used for inflating tires and sporting equipment, providing a convenient and efficient method for achieving the desired air pressure. Here’s how air compressors are used for these purposes:
1. Tire Inflation:
Air compressors are commonly used for inflating vehicle tires, including car tires, motorcycle tires, bicycle tires, and even larger truck or trailer tires. Air compressors provide a continuous source of pressurized air, allowing for quick and accurate inflation. They are often used in automotive repair shops, gas stations, and by individuals who regularly need to inflate tires.
2. Sporting Equipment Inflation:
Air compressors are also useful for inflating various types of sporting equipment. This includes inflatable balls such as soccer balls, basketballs, footballs, and volleyballs. Additionally, air compressors can be used to inflate inflatable water toys, air mattresses, inflatable kayaks, and other recreational items that require air for proper inflation.
3. Air Tools for Inflation:
Air compressors can power air tools specifically designed for inflation purposes. These tools, known as inflators or air blow guns, provide controlled airflow for inflating tires and sporting equipment. They often have built-in pressure gauges and nozzles designed to fit different types of valves, making them versatile and suitable for various inflation tasks.
4. Adjustable Pressure:
One advantage of using air compressors for inflation is the ability to adjust the pressure. Most air compressors allow users to set the desired pressure level using a pressure regulator or control knob. This feature ensures that tires and sporting equipment are inflated to the recommended pressure, promoting optimal performance and safety.
5. Efficiency and Speed:
Air compressors provide a faster and more efficient inflation method compared to manual pumps. The continuous supply of compressed air allows for quick inflation, reducing the time and effort required to inflate tires and sporting equipment manually.
6. Portable Air Compressors:
For inflating tires and sporting equipment on the go, portable air compressors are available. These compact and lightweight compressors can be easily carried in vehicles or taken to sports events and outdoor activities, ensuring convenient access to a reliable air supply.
It is important to note that when using air compressors for inflating tires, it is recommended to follow manufacturer guidelines and proper inflation techniques to ensure safety and avoid overinflation.
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What are the safety considerations when operating an air compressor?
Operating an air compressor requires careful attention to safety to prevent accidents, injuries, and equipment damage. Here are some important safety considerations to keep in mind:
1. Read the Manual: Before operating an air compressor, thoroughly read and understand the manufacturer’s instruction manual. Familiarize yourself with the specific safety guidelines, recommended operating procedures, and any specific precautions or warnings provided by the manufacturer.
2. Proper Ventilation: Ensure that the area where the air compressor is operated has adequate ventilation. Compressed air can produce high levels of heat and exhaust gases. Good ventilation helps dissipate heat, prevent the buildup of fumes, and maintain a safe working environment.
3. Personal Protective Equipment (PPE): Always wear appropriate personal protective equipment, including safety glasses or goggles, hearing protection, and non-slip footwear. Depending on the task, additional PPE such as gloves, a dust mask, or a face shield may be necessary to protect against specific hazards.
4. Pressure Relief: Air compressors should be equipped with pressure relief valves or devices to prevent overpressurization. Ensure that these safety features are in place and functioning correctly. Regularly inspect and test the pressure relief mechanism to ensure its effectiveness.
5. Secure Connections: Use proper fittings, hoses, and couplings to ensure secure connections between the air compressor, air tools, and accessories. Inspect all connections before operation to avoid leaks or sudden hose disconnections, which can cause injuries or damage.
6. Inspect and Maintain: Regularly inspect the air compressor for any signs of damage, wear, or leaks. Ensure that all components, including hoses, fittings, and safety devices, are in good working condition. Follow the manufacturer’s recommended maintenance schedule to keep the compressor in optimal shape.
7. Electrical Safety: If the air compressor is electric-powered, take appropriate electrical safety precautions. Use grounded outlets and avoid using extension cords unless approved for the compressor’s power requirements. Protect electrical connections from moisture and avoid operating the compressor in wet or damp environments.
8. Safe Start-Up and Shut-Down: Properly start and shut down the air compressor following the manufacturer’s instructions. Ensure that all air valves are closed before starting the compressor and release all pressure before performing maintenance or repairs.
9. Training and Competence: Ensure that operators are adequately trained and competent in using the air compressor and associated tools. Provide training on safe operating procedures, hazard identification, and emergency response protocols.
10. Emergency Preparedness: Have a clear understanding of emergency procedures and how to respond to potential accidents or malfunctions. Know the location of emergency shut-off valves, fire extinguishers, and first aid kits.
By adhering to these safety considerations and implementing proper safety practices, the risk of accidents and injuries associated with operating an air compressor can be significantly reduced. Prioritizing safety promotes a secure and productive working environment.
editor by CX 2023-12-23